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Photonics May 2026

Laser Turning with Advanced Process Monitoring by Optical Microphone

Authors:

J. Zettl, C. Lutz, R. Hellmann

Contents:
  • XARION’s Eta450 Optical Microphone enabled real-time monitoring of ultrashort-pulse laser turning by detecting the ultrasonic emissions generated by individual femtosecond laser ablation events.
  • Thanks to its unique ultrasound bandwidth of 50 kHz to 2 MHz, the system reliably operated in an industrial machining environment despite process gas flow, exhaust systems, and ambient machine noise.
  • Analysis of the acoustic signal provided direct information on material removal, workpiece diameter reduction, surface quality, laser fluence, and beam offset position, allowing multiple process parameters to be monitored with a single sensor.
  • The results demonstrate that XARION’s membrane-free Optical Microphone can serve not only as a process monitoring tool but also as a foundation for automated closed-loop process control in ultrafast laser manufacturing.
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